Redispersible Polymer Powder (RDP): The “Flexible Backbone” of Cement & Gypsum Mortars

1Core Function

RDP (e.g., VAE copolymer powder) is a key additive in dry-mix mortars. Upon contact with water, it redisperses into an emulsion, forming a polymer film during hardening. This effectively combines the advantages of rigid inorganic materials (cement/gypsum) with flexible organic polymers.

 

Key Performance Improvements

  1. Adhesion: Provides strong bonding to substrates (concrete, tiles, etc.), preventing hollow spots or delamination.
  2. Flexibility: Imparts elasticity to the mortar, resisting cracks caused by shrinkage and temperature fluctuations.
  3. Workability: Increases lubricity and water retention for easier application, better spreadability, and improved sag resistance.
  4. Durability: Fills pores, enhancing density, impermeability, and weather resistance.

 

Typical properties

Item RDP

FWD 1100

RDP

FWD 1200

RDP

FWD 5044

RDP

FWD 5031

RDP

FWD 5010

RDP

FWD 5111

Appearance White flowing powder
Polymer Type Vinyl Acetate- Ethylene copolymer
Protective Colloid PolyvinyI Alcohol
Solids content (%) 98 min
Bulk density 400-550 g/1
Particle Size 80μm
PH 5.0-8.0.
Viscosity 0.5-2.0
Ash content (%) 12+2
MFFT (°C) 4 1 0 0 4 4

 

Characteristics in Two Material Systems

  • Cement-based mortars(tile adhesive, plaster, insulation mortar): Primarily addresses flexibility and bond strength, especially crucial in applications requiring high elasticity.
  • Gypsum-based materials(putty, gypsum plaster): Focuses on reducing brittleness, improving surface hardness and water resistance (via polymer film barrier), and can adjust open time.

 

Typical Applications

  1. Tile Adhesives (Cement-based): RDP is a core component of C1 and C2 class tile adhesives, providing essential flexibility and high bond strength for large-format tiles, low-absorption tiles, and demanding environments.
  2. Exterior Insulation Finishing System (EIFS) Plaster/Adhesive Mortars (Cement-based): Protects insulation boards, resists stress cracking, and ensures system durability.
  3. Wall / gypsum plasters (Cement-based/Gypsum-based):
    • Cement-based plaster: Improves crack resistance, workability, and finish smoothness.
    • Gypsum-based plaster: Used for interior walls and ceilings, provides a smooth surface, reduces cracking, and eases application.
  4. Self-leveling Compounds (Cement-based/Gypsum-based): Enhances flowability, reduces shrinkage, and improves surface strength and wear resistance.
  5. Repair Mortars & Waterproofing Mortars (Cement-based): Delivers high bond strength, low shrinkage, and good impermeability.
  6. Gypsum-based Joint & Crack Fillers: Offers flexibility and crack resistance, be used for the treatment of gypsum board joints.

 

Summary

By forming a polymer network, RDP fundamentally enhances the overall performance of traditional cement and gypsum mortars, making it an indispensable core component of modern high-performance ready-mix mortars.

[Contact Us] to request samples or speak with our technical experts to learn how our RDP products can improve your building materials. We also offer a comprehensive range of RDP grades suitable for diverse applications. Feel free to inquire. For more information, please visit www.fwdnewtech.com or contact us via email at info@fwdnewtech.com .

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